TorqDrive

TorqDrive

Year

2024

Category

3D Printing + Integrated Systems

Research

Research

The goal was to create a compact, efficient, and user-friendly rechargeable electric screwdriver. Initial research focused on understanding market needs and evaluating existing products. Key insights included:


  1. Features: Most electric screwdrivers lacked intuitive directional control or required additional tools for torque adjustment.

  2. Portability: Rechargeable designs using USB-C were emerging as a standard due to convenience and compatibility.

  3. User Preferences: Lightweight and ergonomic designs were preferred by DIY enthusiasts and professionals.

  4. Component Analysis: Evaluated high-torque gear motors for sufficient power, lithium-ion batteries for energy efficiency, and microswitches for reliable, tactile control.

This research phase ensured the proposed design would address real-world applications while leveraging readily available materials and components.

The goal was to create a compact, efficient, and user-friendly rechargeable electric screwdriver. Initial research focused on understanding market needs and evaluating existing products. Key insights included:


  1. Features: Most electric screwdrivers lacked intuitive directional control or required additional tools for torque adjustment.

  2. Portability: Rechargeable designs using USB-C were emerging as a standard due to convenience and compatibility.

  3. User Preferences: Lightweight and ergonomic designs were preferred by DIY enthusiasts and professionals.

  4. Component Analysis: Evaluated high-torque gear motors for sufficient power, lithium-ion batteries for energy efficiency, and microswitches for reliable, tactile control.

This research phase ensured the proposed design would address real-world applications while leveraging readily available materials and components.

The goal was to create a compact, efficient, and user-friendly rechargeable electric screwdriver. Initial research focused on understanding market needs and evaluating existing products. Key insights included:


  1. Features: Most electric screwdrivers lacked intuitive directional control or required additional tools for torque adjustment.

  2. Portability: Rechargeable designs using USB-C were emerging as a standard due to convenience and compatibility.

  3. User Preferences: Lightweight and ergonomic designs were preferred by DIY enthusiasts and professionals.

  4. Component Analysis: Evaluated high-torque gear motors for sufficient power, lithium-ion batteries for energy efficiency, and microswitches for reliable, tactile control.

This research phase ensured the proposed design would address real-world applications while leveraging readily available materials and components.

Research

The goal was to create a compact, efficient, and user-friendly rechargeable electric screwdriver. Initial research focused on understanding market needs and evaluating existing products. Key insights included:


  1. Features: Most electric screwdrivers lacked intuitive directional control or required additional tools for torque adjustment.

  2. Portability: Rechargeable designs using USB-C were emerging as a standard due to convenience and compatibility.

  3. User Preferences: Lightweight and ergonomic designs were preferred by DIY enthusiasts and professionals.

  4. Component Analysis: Evaluated high-torque gear motors for sufficient power, lithium-ion batteries for energy efficiency, and microswitches for reliable, tactile control.

This research phase ensured the proposed design would address real-world applications while leveraging readily available materials and components.

Design

Design

The design phase prioritized functionality, aesthetics, and manufacturability. Key design considerations included:

  1. Body:

    • The screwdriver's housing was designed with 3D printing in mind, allowing for precise customization and lightweight construction.

    • Incorporated ergonomic features for comfortable handling during extended use.

  2. Internal Layout:

    • Strategically placed the gear motor, battery, and USB-C charging module for optimal weight distribution.

    • Designed mounting points for the microswitches to ensure reliable and intuitive operation for clockwise (CW) and counterclockwise (CCW) rotation.

  3. Integration:

    • Designed the housing to accommodate snap-fit joints and screws for easy assembly and maintenance.

    • Ensured clearances and tolerances for heat dissipation from the motor and charging module.

  4. Aesthetic Appeal:

    • Incorporated sleek, modern contours into the 3D-printed body, aligning with user preferences for visually appealing tools.

The design phase prioritized functionality, aesthetics, and manufacturability. Key design considerations included:

  1. Body:

    • The screwdriver's housing was designed with 3D printing in mind, allowing for precise customization and lightweight construction.

    • Incorporated ergonomic features for comfortable handling during extended use.

  2. Internal Layout:

    • Strategically placed the gear motor, battery, and USB-C charging module for optimal weight distribution.

    • Designed mounting points for the microswitches to ensure reliable and intuitive operation for clockwise (CW) and counterclockwise (CCW) rotation.

  3. Integration:

    • Designed the housing to accommodate snap-fit joints and screws for easy assembly and maintenance.

    • Ensured clearances and tolerances for heat dissipation from the motor and charging module.

  4. Aesthetic Appeal:

    • Incorporated sleek, modern contours into the 3D-printed body, aligning with user preferences for visually appealing tools.

The design phase prioritized functionality, aesthetics, and manufacturability. Key design considerations included:

  1. Body:

    • The screwdriver's housing was designed with 3D printing in mind, allowing for precise customization and lightweight construction.

    • Incorporated ergonomic features for comfortable handling during extended use.

  2. Internal Layout:

    • Strategically placed the gear motor, battery, and USB-C charging module for optimal weight distribution.

    • Designed mounting points for the microswitches to ensure reliable and intuitive operation for clockwise (CW) and counterclockwise (CCW) rotation.

  3. Integration:

    • Designed the housing to accommodate snap-fit joints and screws for easy assembly and maintenance.

    • Ensured clearances and tolerances for heat dissipation from the motor and charging module.

  4. Aesthetic Appeal:

    • Incorporated sleek, modern contours into the 3D-printed body, aligning with user preferences for visually appealing tools.

Design

The design phase prioritized functionality, aesthetics, and manufacturability. Key design considerations included:

  1. Body:

    • The screwdriver's housing was designed with 3D printing in mind, allowing for precise customization and lightweight construction.

    • Incorporated ergonomic features for comfortable handling during extended use.

  2. Internal Layout:

    • Strategically placed the gear motor, battery, and USB-C charging module for optimal weight distribution.

    • Designed mounting points for the microswitches to ensure reliable and intuitive operation for clockwise (CW) and counterclockwise (CCW) rotation.

  3. Integration:

    • Designed the housing to accommodate snap-fit joints and screws for easy assembly and maintenance.

    • Ensured clearances and tolerances for heat dissipation from the motor and charging module.

  4. Aesthetic Appeal:

    • Incorporated sleek, modern contours into the 3D-printed body, aligning with user preferences for visually appealing tools.

Development

Development

The development phase involved prototyping, testing, and refining the design:

  1. Prototyping:

    • Used FDM 3D printing to manufacture the body.

    • Assembled the components, ensuring the microswitches were securely mounted and operated seamlessly.

  2. Testing:

    • Tested the motor for torque performance under different loads to ensure compatibility with a variety of screws.

    • Evaluated the battery life and charging speed of the USB-C module to confirm efficient power delivery.

    • Performed usability tests to ensure intuitive operation of the CW and CCW microswitches.

  3. Refinement:

    • Adjusted the 3D design to enhance durability at stress points.

    • Optimized the placement of the microswitches for improved ergonomics.

    • Addressed potential overheating issues by introducing small ventilation slots.

The development phase involved prototyping, testing, and refining the design:

  1. Prototyping:

    • Used FDM 3D printing to manufacture the body.

    • Assembled the components, ensuring the microswitches were securely mounted and operated seamlessly.

  2. Testing:

    • Tested the motor for torque performance under different loads to ensure compatibility with a variety of screws.

    • Evaluated the battery life and charging speed of the USB-C module to confirm efficient power delivery.

    • Performed usability tests to ensure intuitive operation of the CW and CCW microswitches.

  3. Refinement:

    • Adjusted the 3D design to enhance durability at stress points.

    • Optimized the placement of the microswitches for improved ergonomics.

    • Addressed potential overheating issues by introducing small ventilation slots.

The development phase involved prototyping, testing, and refining the design:

  1. Prototyping:

    • Used FDM 3D printing to manufacture the body.

    • Assembled the components, ensuring the microswitches were securely mounted and operated seamlessly.

  2. Testing:

    • Tested the motor for torque performance under different loads to ensure compatibility with a variety of screws.

    • Evaluated the battery life and charging speed of the USB-C module to confirm efficient power delivery.

    • Performed usability tests to ensure intuitive operation of the CW and CCW microswitches.

  3. Refinement:

    • Adjusted the 3D design to enhance durability at stress points.

    • Optimized the placement of the microswitches for improved ergonomics.

    • Addressed potential overheating issues by introducing small ventilation slots.

Development

The development phase involved prototyping, testing, and refining the design:

  1. Prototyping:

    • Used FDM 3D printing to manufacture the body.

    • Assembled the components, ensuring the microswitches were securely mounted and operated seamlessly.

  2. Testing:

    • Tested the motor for torque performance under different loads to ensure compatibility with a variety of screws.

    • Evaluated the battery life and charging speed of the USB-C module to confirm efficient power delivery.

    • Performed usability tests to ensure intuitive operation of the CW and CCW microswitches.

  3. Refinement:

    • Adjusted the 3D design to enhance durability at stress points.

    • Optimized the placement of the microswitches for improved ergonomics.

    • Addressed potential overheating issues by introducing small ventilation slots.

Concept

Concept

The rechargeable electric screwdriver combines simplicity, portability, and functionality. Its standout features include:

  1. High Torque Gear Motor: Ensures reliable performance for various fastening tasks.

  2. USB-C Charging Module: Offers universal compatibility and quick recharge times, enhancing convenience.

  3. Directional Microswitches: Provides dedicated CW and CCW controls for precise operation.

  4. 3D-Printed Body: Reduces weight while maintaining structural integrity, and allows for design flexibility.

This tool represents an affordable, user-centered solution for everyday DIY projects and professional applications. Its innovative design leverages modern manufacturing techniques and addresses core user needs.

The rechargeable electric screwdriver combines simplicity, portability, and functionality. Its standout features include:

  1. High Torque Gear Motor: Ensures reliable performance for various fastening tasks.

  2. USB-C Charging Module: Offers universal compatibility and quick recharge times, enhancing convenience.

  3. Directional Microswitches: Provides dedicated CW and CCW controls for precise operation.

  4. 3D-Printed Body: Reduces weight while maintaining structural integrity, and allows for design flexibility.

This tool represents an affordable, user-centered solution for everyday DIY projects and professional applications. Its innovative design leverages modern manufacturing techniques and addresses core user needs.

The rechargeable electric screwdriver combines simplicity, portability, and functionality. Its standout features include:

  1. High Torque Gear Motor: Ensures reliable performance for various fastening tasks.

  2. USB-C Charging Module: Offers universal compatibility and quick recharge times, enhancing convenience.

  3. Directional Microswitches: Provides dedicated CW and CCW controls for precise operation.

  4. 3D-Printed Body: Reduces weight while maintaining structural integrity, and allows for design flexibility.

This tool represents an affordable, user-centered solution for everyday DIY projects and professional applications. Its innovative design leverages modern manufacturing techniques and addresses core user needs.

Concept

The rechargeable electric screwdriver combines simplicity, portability, and functionality. Its standout features include:

  1. High Torque Gear Motor: Ensures reliable performance for various fastening tasks.

  2. USB-C Charging Module: Offers universal compatibility and quick recharge times, enhancing convenience.

  3. Directional Microswitches: Provides dedicated CW and CCW controls for precise operation.

  4. 3D-Printed Body: Reduces weight while maintaining structural integrity, and allows for design flexibility.

This tool represents an affordable, user-centered solution for everyday DIY projects and professional applications. Its innovative design leverages modern manufacturing techniques and addresses core user needs.

Parekh

Parekh

Parekh

Parekh

©2024 MANDRO DESIGN

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©2024 MANDRO DESIGN

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